Manufacturing facilities
Facilities
Universal Agro Chemical Industries, currently operates 4 manufacturing facilities located at Maharashtra and West Bengal dedicated to production of Technical and Formulated grade Pesticides, Micronutrients and Organic Products including bio-fertilizers and organic manures of various specifications. Our sites are fitted with various advanced plants and equipments which support high level of automation and follow environmentally compliant processes and systems.
All our plants operate under stringent safety, health and sustainability standards and comply with state and federal regulatory requirements. Our sites are now certified for ISO 9001, 14001 and 45001.
At our Pesticides manufacturing sites located in Maharashtra, we operate fully integrated manufacturing facilities spread over many acres of land. Currently, we have a production capacity of around 4,000 TPA of Technicals and Intermediates and around 10,000 TPA of formulation products covering different formulation types. Besides the production plants and equipments, the facilities include laboratories, warehouses, loading docks, utilities blocks, advanced effluent treatment plants, maintenance shops, tank farms, administrative buildings, etc.
With several reactors comprising of SS, MS glass lined, and hasteallow constructions of varying capacities we are capable of performing many types of chemical reactions like esterification, alkylation, carbonylation, ammonolysis, chlorination, hydrolysis, oxidation, asymmetric synthesis, phase transfer catalysis etc. The wet section in the Technical plant include specialized equipments like low temperature and high temperature reactors, high pressure jacketed reactors, fractional distillation columns, centrifuges, etc. The dry section of the Technical plant includes equipments such as conventional dryers, spray dryers, FBDs, RCVDs, ANFD, etc.
The wet section of the Formulation plant includes equipments like Dyno-mill, Chillers, High Pressure Jacketed Reactors and SS Reactors which support EC, SC, SL, SE, FS and CS formulations. The section includes multiple fully automatic online filling lines fitted with automatic head filling, capping, wad-sealing, labelling and stamping machines capable of packing 20,000 LTR per shift. The dry formulation section includes equipments like ACM 30/10, Ribbon Mixers, Mills, Extruders, Fluid Bed Dryers, Sievers, etc to facilitate powder and granular formulations like WP, WDG, SG, GR, SP etc. Multiple fully automatic FFS machines support packing of our dry products into laminated rolls and pouches. Leveraging our robust infrastructure of fully automated and online packing lines, we have built a capacity to support multiple SKUs of diverse sizes ranging from 5LT to 5ML and from 5 KG to 10GM
The plants include warehouses space of over 100,000 sqft fitted with automated material handling equipments. The loading docks support barcoded / QR coded inventory management system and are fitted with auto-scanning terminals and conveyor systems. The plants are fitted with fire control systems and security protocols in compliance with safety requirements of industrial safety & health regulations.
We appreciate the importance of responsible environment, health and safety management in achieving long term success. Hence, the Technical plant has been built as a zero liquid discharge plant – effluents from the plant are treated rigorously using equipments like the Reverse Osmosis Plant, Double Scrubber and Multi Effective Evaporator.
Our plants facilities are managed and operated by engineers, chemists and professionals with strong academic and professional backgrounds and significant experience in the agrochemicals domain.
